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Tool wear mechanisms in the machining of Nickel based super-alloys: A review

Waseem AKHTAR,Jianfei SUN,Pengfei SUN,Wuyi CHEN,Zawar SALEEM

Frontiers of Mechanical Engineering 2014, Volume 9, Issue 2,   Pages 106-119 doi: 10.1007/s11465-014-0301-2

Abstract: Conversely, these alloys are very difficult to machine and cause rapid wear of the cutting tool, frequentTypical tool wear mechanisms found by different researchers are analyzed in order to find out the mostprevalent wear mechanism affecting the tool life.The review of existing works has revealed interesting findings about the tool wear mechanisms in theAdhesion wear is found to be the main phenomenon leading to the cutting tool wear in this study.

Keywords： tool wear     nickel based super-alloy     wear mechanism    

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Effect of magneto rheological damper on tool vibration during hard turning

P. Sam PAUL, A. S. VARADARAJAN

Frontiers of Mechanical Engineering 2012, Volume 7, Issue 4,   Pages 410-416 doi: 10.1007/s11465-012-0341-4

Abstract: replace the traditional process cycle of turning, heat treating, and finish grinding for assembly of hard wearThe present investigation aims at developing a magneto rheological (MR) fluid damper for suppressing toolwere conducted to arrive at a set of electrical, compositional and shape parameters that can suppress toolIt was observed that the use of MR fluid damper reduces tool vibration and improves the cutting performance

Keywords： tool vibration     magneto rheological damper     hard turning     surface finish     tool wear    

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Intrinsic feature extraction using discriminant diffusion mapping analysis for automated tool wear evaluation None

Yi-xiang HUANG, Xiao LIU, Cheng-liang LIU, Yan-ming LI

Frontiers of Information Technology & Electronic Engineering 2018, Volume 19, Issue 11,   Pages 1352-1361 doi: 10.1631/FITEE.1601512

Abstract:

We present a method of discriminant diffusion maps analysis (DDMA) for evaluating tool wear duringwear status.wear status.: the benefits of the significantly lower dimension of the intrinsic features that are sensitive to toolwear, and the convenient availability of current signals in most industrial machine centers.

Keywords： Tool condition monitoring     Manifold learning     Dimensionality reduction     Diffusion mapping analysis     Intrinsic    

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Ultrasonic assisted EDM: Effect of the workpiece vibration in the machining characteristics of FW4 Welded Metal

Mohammadreza SHABGARD, Hamed KAKOLVAND, Mirsadegh SEYEDZAVVAR, Ramin Mohammadpour SHOTORBANI

Frontiers of Mechanical Engineering 2011, Volume 6, Issue 4,   Pages 419-428 doi: 10.1007/s11465-011-0246-7

Abstract: The studied process characteristics included the material removal rate (MRR), tool wear ratio (TWR),

Keywords： electrical discharge machining (EDM)     material removal rate (MRR)     tool wear ratio (TWR)     surface roughness    

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Facile synthesis of polyaniline nanorods to simultaneously enhance the mechanical properties and wear

Frontiers of Chemical Science and Engineering 2023, Volume 17, Issue 9,   Pages 1254-1266 doi: 10.1007/s11705-023-2297-3

Abstract: To enhance the mechanical properties and wear resistance of epoxy resin, polyaniline nanorods were firstThe wear rate was increased first and then decreased along with polyaniline nanorods, presenting theFinally, the possible wear mechanism was proposed and discussed in detail.

Keywords： epoxy resin     polyaniline nanorods     mechanical property     tribological performance     wear mechanism    

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Integrated slipper retainer mechanism to eliminate slipper wear in high-speed axial piston pumps

Frontiers of Mechanical Engineering doi: 10.1007/s11465-021-0657-z

Abstract: in axial piston pumps are exposed to continuous sliding on the swash plate, suffering from serious wearwhich can avoid direct contact between the slippers and the swash plate and thereby eliminate slipper wear

Keywords： axial piston pump     high speed     slipper wear     slipper design     retainer     lubrication model    

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Development of a new wear resistant coating by arc spraying of a steel-based cored wire

Lidong ZHAO, Pia KUTSCHMANN, Binyou FU, Dingyong HE

Frontiers of Mechanical Engineering 2009, Volume 4, Issue 1,   Pages 1-4 doi: 10.1007/s11465-009-0012-2

Abstract: sheath material and NiB and WC-12Co as filler materials was designed and deposited to produce a new wearThe wear performance of the coating was evaluated.The abrasive wear test showed that the new Fe-based coating was very wear resistant.

Keywords： amorphous phase     arc spraying     microstructure     wear     cored wire    

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Energy saving design of the machining unit of hobbing machine tool with integrated optimization

Frontiers of Mechanical Engineering 2022, Volume 17, Issue 3, doi: 10.1007/s11465-022-0694-2

Abstract: The machining unit of hobbing machine tool accounts for a large portion of the energy consumption duringAn integrated optimization model for reducing tool displacement and energy consumption is developed onResults show that the energy consumption and tool displacement of the machining unit are reduced, indicating

Keywords： energy saving design     energy consumption     machining unit     integrated optimization     machine tool    

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Effect of wood dust type on mechanical properties, wear behavior, biodegradability, and resistance to

Sawan KUMAR, Ajitanshu VEDRTNAM, S. J. PAWAR

Frontiers of Structural and Civil Engineering 2019, Volume 13, Issue 6,   Pages 1446-1462 doi: 10.1007/s11709-019-0568-9

Abstract: different proportions of Mango/Sheesham/Mahogany/Babool dust to polypropylene for improving mechanical, wearThe mechanical, wear, and morphological characterizations of fabricated WPCs were carried out using standardwere having superior mechanical properties whereas the WPCs consisting of Mango and Mahogany were more wearIt was found that increasing wood powder proportion results in higher Young’s modulus, lesser wear rate

Keywords： wood-plastic composites     mechanical testing     wear     biodegradability     injection molding     weathering    

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Mesh relationship modeling and dynamic characteristic analysis of external spur gears with gear wear

Frontiers of Mechanical Engineering 2022, Volume 17, Issue 1,   Pages 9-9 doi: 10.1007/s11465-021-0665-z

Abstract: Gear wear is one of the most common gear failures, which changes the mesh relationship of normal gearA geometric model for a new mesh relationship with gear wear is proposed, which is utilized to evaluatethe influence of gear wear on mesh stiffness and unloaded static transmission error (USTE).Based on the mesh stiffness and USTE considering gear wear, a gear dynamic model is established, andthe vibration characteristics of gear wear are numerically studied.

Keywords： gear wear     mesh relationship     mesh stiffness     transmission error     vibration characteristics    

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Molybdenum disulfide@nickel phyllosilicate hybrid for improving the flame retardancy and wear resistance

Frontiers of Chemical Science and Engineering 2023, Volume 17, Issue 12,   Pages 2114-2126 doi: 10.1007/s11705-023-2357-1

Abstract: The epoxy composite with 3 wt% MoS2@NiPS had excellent wear resistance property with a wear

Keywords： molybdenum disulfide     nickel phyllosilicate     epoxy resin     flame retardancy    

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Comparative assessment of force, temperature, and wheel wear in sustainable grinding aerospace alloy

Frontiers of Mechanical Engineering 2023, Volume 18, Issue 1, doi: 10.1007/s11465-022-0719-x

Abstract: However, serious tool wear and workpiece damage in difficult-to-machine material grinding challengesSecondly, the comparative assessment of force, temperature, wheel wear and workpiece surface for titaniumviscosity and high fatty acid saturation characteristics should be used to overcome the bottleneck of wheel wear

Keywords： grinding     aerospace     difficult-to-machine material     biolubricant     physicochemical property     grindability    

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Correction to: Effect of wood dust type on mechanical properties, wear behavior, biodegradability, and

Frontiers of Structural and Civil Engineering 2021, Volume 15, Issue 4,   Pages 1071-1071 doi: 10.1007/s11709-021-0736-6

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Study on tribological and electrochemistry properties of metal materials in H2O2 solutions

Chengqing YUAN, Li YU, Jian LI, Xinping YAN

Frontiers of Mechanical Engineering 2012, Volume 7, Issue 1,   Pages 93-98 doi: 10.1007/s11465-012-0313-8

Abstract: It is crucial to study the wear behavior and failure modes of the metal materials under the strong oxidizingThis study aims to investigate the wear of rubbing pairs of 2Cr13 stainless steel against 1045 metalin H2O2 solutions, which has a great effect on wear, the decomposition andThe comparison analysis of the friction coefficients, wear mass loss, worn surface topographies and current

Keywords： hydrogen peroxide     wear     corrosion     wear mechanism    

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A novel six-legged walking machine tool for

Jimu LIU, Yuan TIAN, Feng GAO

Frontiers of Mechanical Engineering 2020, Volume 15, Issue 3,   Pages 351-364 doi: 10.1007/s11465-020-0594-2

Abstract: This study proposes a novel six-legged walking machine tool consisting of a legged mobile robot and aportable parallel kinematic machine tool.of the large workspace of the legged mobile platform and the high precision of the parallel machine toolFinally, an application scenario is shown in which the walking machine tool steps successfully over ahierarchical motion planning scheme and demonstrate the extensive potential of the walking machine tool

Keywords： legged robot     parallel mechanism     mobile machine tool     in-situ machining    

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Title Author Date Type Operation

Tool wear mechanisms in the machining of Nickel based super-alloys: A review

Waseem AKHTAR,Jianfei SUN,Pengfei SUN,Wuyi CHEN,Zawar SALEEM

Journal Article

Effect of magneto rheological damper on tool vibration during hard turning

P. Sam PAUL, A. S. VARADARAJAN

Journal Article

Intrinsic feature extraction using discriminant diffusion mapping analysis for automated tool wear evaluation

Yi-xiang HUANG, Xiao LIU, Cheng-liang LIU, Yan-ming LI

Journal Article

Ultrasonic assisted EDM: Effect of the workpiece vibration in the machining characteristics of FW4 Welded Metal

Mohammadreza SHABGARD, Hamed KAKOLVAND, Mirsadegh SEYEDZAVVAR, Ramin Mohammadpour SHOTORBANI

Journal Article

Facile synthesis of polyaniline nanorods to simultaneously enhance the mechanical properties and wear

Journal Article

Integrated slipper retainer mechanism to eliminate slipper wear in high-speed axial piston pumps

Journal Article

Development of a new wear resistant coating by arc spraying of a steel-based cored wire

Lidong ZHAO, Pia KUTSCHMANN, Binyou FU, Dingyong HE

Journal Article

Energy saving design of the machining unit of hobbing machine tool with integrated optimization

Journal Article

Effect of wood dust type on mechanical properties, wear behavior, biodegradability, and resistance to

Sawan KUMAR, Ajitanshu VEDRTNAM, S. J. PAWAR

Journal Article

Mesh relationship modeling and dynamic characteristic analysis of external spur gears with gear wear

Journal Article

Molybdenum disulfide@nickel phyllosilicate hybrid for improving the flame retardancy and wear resistance

Journal Article

Comparative assessment of force, temperature, and wheel wear in sustainable grinding aerospace alloy

Journal Article

Correction to: Effect of wood dust type on mechanical properties, wear behavior, biodegradability, and

Journal Article

Study on tribological and electrochemistry properties of metal materials in H2O2 solutions

Chengqing YUAN, Li YU, Jian LI, Xinping YAN

Journal Article

A novel six-legged walking machine tool for

Jimu LIU, Yuan TIAN, Feng GAO

Journal Article